text.skipToContent text.skipToNavigation

Safe radar system - LBK System

Safe protection zone monitoring in rugged conditions

 

With the world’s first safe complete solution for protection zone monitoring based on radar technology, Pilz is expanding its portfolio in the field of safe sensor technology. It consists of the safe radar system LBK System from Inxpect S.p.A. and the configurable small controller PNOZmulti 2. This complete solution enables complex applications and rugged environments to be monitored safely, even outdoors. The robust radar technology ensures high availability even where there are external influences such as dust, dirt, rain, light, sparks or shock.


Safe protection zone monitoring with radar technology

With the underlying radar technology (FMCW: frequency modulated continuous wave), the LBK System offers volume monitoring with a frequency of 24 - 24.25 GHz and it can be used up to SIL 2, PL d and Category 2. The safety-related functions covered by the system include the “detection function” and the “restart interlock”. While the detection function brings the machine to a safe state as soon as the danger zone is violated, the restart interlock prevents the machine starting up automatically when there are still persons in the danger zone.


Flexible setup of protection zones

The safe radar system solution includes, depending on the application, up to six radar sensors, one control unit and the configurable safe controller PNOZmulti 2. Depending on the size of the area to be monitored, a wide or narrow protection zone can be set up for each sensor: the wide protection zone has an opening angle of 110° horizontally and 30° vertically, the narrow protection zone has an opening angle of 50° horizontally and 15° vertically.


Simple configuration with the LBK System Configurator

The actual protection zone of the sensor depends on the positioning, installation height and inclination (horizontal/vertical) of the sensor. This way, flexible shapes can be created for the protected areas. As a maximum, an area of 15 x 4 m can be monitored. The sensors are selected and configured via the appropriate Configurator. In addition to the protection zone, it is also possible to configure a warning zone. If a person violates the warning zone, this may be signalled by an optical signal, for example. This way, productivity of the plant can always be maintained. 


Benefits of the safe LBK System

  • Complete solution for safe protection zone monitoring in complex applications or with external influences in combination with PNOZmulti 2

  • Insensitive to dust, rain, light, dirt, steam and shock

  • Series connection of up to 6 sensors

  • The Configurator is used to select the sensors and set up the protection zone

  • Warning zone to signalise approaching objects

  • Integral muting for the whole system or for individual sensors

  • Restart interlock to prevent the machine restarting when there are people in the danger zone

You might also be interested in this:

Pilz PSENOpt II
The second generation of light curtains, PSENopt II, provide safe access to the production process and provide finger, hand and body protection, depending on the requirement. The first Type 3 safety light curtains are specifically designed for applications up to PL d of EN/IEC 61496-1. Type 4 light curtains are also available for applications up to PL e in accordance with EN/IEC 61496-1/-2. As the units are so robust, PSENopt II sensors provide protection against shock, collision and vibration and so are suitable for use in rugged industrial environments. The operator can evaluate the essential causes and system defects responsible for the machine stop by means of the LEDs. Downtimes are reduced as a result.
Read further
PILZ PSENmLock
The safety gate system PSENmlock provides safe interlocking and safe guard locking for personnel and process protection up to the highest safety category PL e. The safe guard locking is enabled by the two-channel control of the guard locking. That makes the switch particularly suitable for machines with dangerous overrunin which guard locking up to PL d or PL e is necessary.
Read further
Schneider Electric Lexium 32
The Lexium 32 range of servo drives includes four servo drive models with power ratings from 0.15 to 11 kW and the servo motor ranges BMH and BSH series
Read further
Phoenix Contact Axioline
The modular station communicates with a PROFINET controller, e.g., a distributed control system, via a bus coupler. As an option, up to eight PROFIBUS PA segments can be connected to the individual proxy outlets in a compact way. To ensure the individual segments are immune to interference, appropriate shield connection technology is available.
Read further

Check out our other success stories:

  • TESTIMONIAL
    2 apr. 2025
    TR Service - Future-proof low-voltage panel
    TR-Service provides industrial maintenance using all disciplines, from electrical and mechanical to hydraulic and pneumatic. With support from Breemes, the company installed a large low-voltage panel. ‘After discussing my summary plan with them, I decided to just do it,’ says director-owner Raoul Tielens. At Breemes' suggestion, the panel was future-proofed by preparing it for power monitoring.
    Read more
  • TESTIMONIAL
    19 feb. 2025
    Peeters - Young Company, New Equipment
    Since its founding a few years ago, Peeters Robotic Solutions has been rapidly developing, working on projects both domestically and internationally and providing standard solutions for industrial palletizing. The company stays up to date with the latest technology, including Festo’s electrical and pneumatic drives. To achieve this, it relies on itsme. “Thanks to their expertise and skills, we can bring innovation to the forefront for our customers.”
    Read more
  • TESTIMONIAL
    26 dec. 2024
    Kusters - Putting weight behind it
    Kusters was looking for a weighing solution for its banknote devaluation machines that was easy to integrate into the Siemens control system. Through itsme, they came into contact with the right knowledge carriers at Siemens. ‘For us as Kusters, itsme is not only a supplier but also a source of knowledge, with which we co-engineer certain components and process steps, such as this weighing system.’
    Read more
  • TESTIMONIAL
    22 nov. 2024
    Eneco - Green light for green electricity and steam
    Eneco Bio Golden Raand, located in the port area of Delfzijl, converts biomass into green electricity and green steam. Each year, the plant processes approximately 300,000 tons of waste wood from the Netherlands and neighboring countries. As part of Eneco’s climate ambitions, a project began in 2022 to replace the existing fluorescent lighting in and around the boiler room. The project was carried out under the supervision of itsme. “Two factors were important in this process: the cost, of course, but also the level of service.”
    Read more

Take a look at these promotions: